Advanced Ceramic Cones for Efficient Hydrocyclone Separation

• Customization: Available
• Standard: ISO9001
• Application: Refractory, Structure Ceramic, Industrial Ceramic
• Model NO.: FX; RD
• Material: Alumina Ceramic
• Type: Ceramic Lined Reducer
• Connection Type: Flange
• Hardness: ≥hra85
• Alumina Content: ≥95%
• Density: ≥3.65g/Cm³
• Assembly Method: Glue Bonding
• Transport Package: Wooden Box
• Specification: 10-600
• Trademark: HOWOO
• Origin: Shandong
• HS Code: 6909120000
• Production Capacity: 50000 Pieces a Year

Product Description

 Application of Wear-Resistant Ceramic Hydrocyclones in Hydrocyclones
 
Wear-resistant ceramic hydrocyclones enhance equipment performance and service life in harsh conditions, leveraging their high hardness, abrasion resistance, and corrosion resistance.
 
1. Key Application Scenarios

 
- Mineral Slurry Classification & Dewatering
Used in wet beneficiation of metal ores (e.g., iron, copper) and non-metal ores (e.g., coal) for fine particle classification, desliming, and dewatering. Separation efficiency directly impacts ore recovery rates.
- Chemical & Environmental Protection
Handles corrosive liquids with solid particles (e.g., acidic/alkaline slurries), separating catalysts, polymer particles, or suspended solids in wastewater treatment.
- Oil & Gas Industry
Controls solids in drilling fluids, separating cuttings and barite to reduce pump and pipeline wear, improving drilling efficiency.
 
2. Performance Advantages
 
Property Enhancements for Hydrocyclones 
High Abrasion Resistance Alumina ceramic (Al2O3≥90%) with hardness ≥HV1000 (5-8x higher than steel), extending cone life by 3-5x and reducing maintenance costs. 
Corrosion Resistance Withstands acids, alkalis, and salt solutions, suitable for highly corrosive environments (e.g., chemical metallurgy) to maintain separation accuracy. 
Smooth Surface Ceramic inner walls (roughness ≤Ra0.8μm) reduce fluid turbulence and energy loss, improving separation efficiency (e.g., precise classification particle size, 10%-15% higher throughput). 
High Temperature Resistance Withstands 150-300°C (higher for special ceramics), suitable for high-temperature slurry or industrial fluid processing. 
 
3. Structural Design Essentials
 
- Cone Angle Optimization
- Small cone angles (15°-20°) for alumina ceramic cones: ideal for fine particle separation (<50μm).
- Large cone angles (30°-45°): used for rapid sedimentation of coarse particles.
- Composite Assembly Technology
- Fully Sintered Ceramic Cones: Suitable for small hydrocyclones, with integrated structures to avoid interface wear.
- Ceramic Tile/Inlay Structure: Ceramic tiles bonded or mechanically locked to metal substrates (e.g., stainless steel) for large hydrocyclones, balancing cost and wear resistance.
- Dimension Matching
Matches hydrocyclone diameter (φ25mm-φ500mm+) and feed pressure (0.1-0.6MPa) to optimize fluid dynamics.
 
4. Typical Cases
 
- Copper Mine Beneficiation Plant
Replacing traditional metal cones with 95% alumina ceramic cones extended wear life from 3 to 18 months, reduced annual maintenance costs by 60%, and improved classification efficiency by 8%.
- Chemical Wastewater Treatment
In 30% sulfuric acid slurry separation, ceramic cones achieved a corrosion-resistant service life of >2 years, far exceeding stainless steel (6 months of corrosion perforation).
 
5. Market Trends
 
- Material Upgrades
Development of high-purity alumina (95%-99% Al2O3) and composite ceramics (e.g., ZTA) to further enhance impact resistance and abrasion performance.
- Intelligent Integration
Integration with sensors to monitor ceramic cone wear (e.g., via vibration frequency changes) for predictive maintenance and reduced unplanned downtime.
 
For specific product selection or technical parameters, please provide operating conditions (e.g., processing medium, particle concentration, temperature).



CeramicReducer advantages

1. High hardness
2. Superior abrasion  
3. Corrosion and chemical resistance
4. Light weight
5. Low maintenance cost: Super wear-resistance reduce the maintenance frequency and also the maintenance cost.
6. Good fluidity : Smooth surface ensure the free flow of material without  blocking

 

pipe sizes :

Product	ID(mm)	OD(mm)	Thickness(mm)	Length(mm)	R(mm)	Degree
Straight Tube	76	106	15	150-250	/	/
Straight Tube	100	140	20	305	/	/
Straight Tube	150	185	17.5	150-250	/	/
Straight Tube	152	182	15	150-250	/	/
Straight Tube	200	240	20	305	/	/
Bend	76	106	15	/	400	7.5
Bend	101	131	15	/	500	5
Bend	150	185	17.5	/	1500	3
Bend	151	181	15	/	750	7.5
Qijing Ceramic pipe sizes range : 10~500 mm

 

 >>> Application :
 
--  mining industry
--  Cement industry
--  Coal handling industry
--  Steel industry
--  Port industry
--  Power plant 
 

 

Performance Index	92 series	95series
Al2O3 (%)	≥ 92	≥ 95
Moh' s Hardness	9	9
Water Absorption Rate(%)	< 0.01	< 0.01
Flexural strength, 20C, Mpa	275	290
Bending strengh(Mpa)	255	275
Bulk density(g/cm 3 )	≥   3.60	≥   3.65

 
Packaging




FAQ:
Q: Are you trading company or manufacturer ?
A: We are factory.

Q: How long is your delivery time?
A: Generally it is 15 days if the mould sizes are in stock. or it is 25 days if the mould sizes are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the stock sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?
A: For new customers, 100% T/T in advance. For  regular customers, 30% T/T in advance ,balance after received the B/L copy