Advanced Ceramic Cones for Efficient Hydrocyclone Separation

Product Details
Customization: Available
Standard: ISO9001
Application: Refractory, Structure Ceramic, Industrial Ceramic
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  • Advanced Ceramic Cones for Efficient Hydrocyclone Separation
  • Advanced Ceramic Cones for Efficient Hydrocyclone Separation
  • Advanced Ceramic Cones for Efficient Hydrocyclone Separation
  • Advanced Ceramic Cones for Efficient Hydrocyclone Separation
  • Advanced Ceramic Cones for Efficient Hydrocyclone Separation
  • Advanced Ceramic Cones for Efficient Hydrocyclone Separation
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Basic Info.

Model NO.
FX; RD
Material
Alumina Ceramic
Type
Ceramic Lined Reducer
Connection Type
Flange
Hardness
≥hra85
Alumina Content
≥95%
Density
≥3.65g/Cm³
Assembly Method
Glue Bonding
Transport Package
Wooden Box
Specification
10-600
Trademark
HOWOO
Origin
Shandong
HS Code
6909120000
Production Capacity
50000 Pieces a Year

Product Description

 Application of Wear-Resistant Ceramic Hydrocyclones in Hydrocyclones
 
Wear-resistant ceramic hydrocyclones enhance equipment performance and service life in harsh conditions, leveraging their high hardness, abrasion resistance, and corrosion resistance.
 
1. Key Application Scenarios
Advanced Ceramic Cones for Efficient Hydrocyclone Separation
Advanced Ceramic Cones for Efficient Hydrocyclone Separation
Advanced Ceramic Cones for Efficient Hydrocyclone Separation


 
- Mineral Slurry Classification & Dewatering
Used in wet beneficiation of metal ores (e.g., iron, copper) and non-metal ores (e.g., coal) for fine particle classification, desliming, and dewatering. Separation efficiency directly impacts ore recovery rates.
- Chemical & Environmental Protection
Handles corrosive liquids with solid particles (e.g., acidic/alkaline slurries), separating catalysts, polymer particles, or suspended solids in wastewater treatment.
- Oil & Gas Industry
Controls solids in drilling fluids, separating cuttings and barite to reduce pump and pipeline wear, improving drilling efficiency.
 
2. Performance Advantages
 
Property Enhancements for Hydrocyclones 
High Abrasion Resistance Alumina ceramic (Al2O3≥90%) with hardness ≥HV1000 (5-8x higher than steel), extending cone life by 3-5x and reducing maintenance costs. 
Corrosion Resistance Withstands acids, alkalis, and salt solutions, suitable for highly corrosive environments (e.g., chemical metallurgy) to maintain separation accuracy. 
Smooth Surface Ceramic inner walls (roughness ≤Ra0.8μm) reduce fluid turbulence and energy loss, improving separation efficiency (e.g., precise classification particle size, 10%-15% higher throughput). 
High Temperature Resistance Withstands 150-300°C (higher for special ceramics), suitable for high-temperature slurry or industrial fluid processing. 
 
3. Structural Design Essentials
 
- Cone Angle Optimization
- Small cone angles (15°-20°) for alumina ceramic cones: ideal for fine particle separation (<50μm).
- Large cone angles (30°-45°): used for rapid sedimentation of coarse particles.
- Composite Assembly Technology
- Fully Sintered Ceramic Cones: Suitable for small hydrocyclones, with integrated structures to avoid interface wear.
- Ceramic Tile/Inlay Structure: Ceramic tiles bonded or mechanically locked to metal substrates (e.g., stainless steel) for large hydrocyclones, balancing cost and wear resistance.
- Dimension Matching
Matches hydrocyclone diameter (φ25mm-φ500mm+) and feed pressure (0.1-0.6MPa) to optimize fluid dynamics.
 
4. Typical Cases
 
- Copper Mine Beneficiation Plant
Replacing traditional metal cones with 95% alumina ceramic cones extended wear life from 3 to 18 months, reduced annual maintenance costs by 60%, and improved classification efficiency by 8%.
- Chemical Wastewater Treatment
In 30% sulfuric acid slurry separation, ceramic cones achieved a corrosion-resistant service life of >2 years, far exceeding stainless steel (6 months of corrosion perforation).
 
5. Market Trends
 
- Material Upgrades
Development of high-purity alumina (95%-99% Al2O3) and composite ceramics (e.g., ZTA) to further enhance impact resistance and abrasion performance.
- Intelligent Integration
Integration with sensors to monitor ceramic cone wear (e.g., via vibration frequency changes) for predictive maintenance and reduced unplanned downtime.
 
For specific product selection or technical parameters, please provide operating conditions (e.g., processing medium, particle concentration, temperature).




CeramicReducer advantages
  1. High hardness
  2. Superior abrasion  
  3. Corrosion and chemical resistance
  4. Light weight
  5. Low maintenance cost: Super wear-resistance reduce the maintenance frequency and also the maintenance cost.
  6. Good fluidity : Smooth surface ensure the free flow of material without  blocking
 

pipe sizes :
Product ID(mm) OD(mm) Thickness(mm) Length(mm) R(mm) Degree
Straight Tube 76 106 15 150-250 / /
Straight Tube 100 140 20 305 / /
Straight Tube 150 185 17.5 150-250 / /
Straight Tube 152 182 15 150-250 / /
Straight Tube 200 240 20 305 / /
Bend 76 106 15 / 400 7.5
Bend 101 131 15 / 500 5
Bend 150 185 17.5 / 1500 3
Bend 151 181 15 / 750 7.5
Qijing Ceramic pipe sizes range : 10~500 mm

 Advanced Ceramic Cones for Efficient Hydrocyclone Separation

 >>> Application :
 
--  mining industry
--  Cement industry
--  Coal handling industry
--  Steel industry
--  Port industry
--  Power plant 
 


 
Performance Index 92 series 95series
Al2O3 (%) ≥ 92 ≥ 95
Moh' s Hardness 9 9
Water Absorption Rate(%) < 0.01 < 0.01
Flexural strength, 20C, Mpa 275 290
Bending
strengh(Mpa)
255 275
Bulk density(g/cm 3 ) ≥   3.60 ≥   3.65



 
Packaging

Advanced Ceramic Cones for Efficient Hydrocyclone Separation


FAQ:
Q: Are you trading company or manufacturer ?
A: We are factory.

Q: How long is your delivery time?
A: Generally it is 15 days if the mould sizes are in stock. or it is 25 days if the mould sizes are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the stock sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?
A: For new customers, 100% T/T in advance. For  regular customers, 30% T/T in advance ,balance after received the B/L copy
 

 
 



 

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