Wear-Resistant Ceramic Cones for Hydrocyclone Systems

• Customization: Available
• Application: Refractory, Structure Ceramic, Industrial Ceramic
• Ceramic Tube & Rod: Ceramic Lined Reducer
• Model NO.: hydrocyclone
• Length: Customer Customization
• Temperature Resistance: 1000℃
• Standard: ISO9001
• Material: Alumina Ceramic
• Type: Customer Customization
• Hardness: ≥87
• Matches Hydrocyclone Diameter: φ25mm-φ500mm+
• Use: Wear-Resistant Ceramic Hydrocyclones
• Transport Package: Wooden Box
• Specification: customizable
• Trademark: HOWOO
• Origin: Shandong
• HS Code: 6909120000
• Production Capacity: 50000 Pieces a Year

Product Description

Hydrocyclone
A hydrocyclone is a device used to separate particles in a liquid suspension based on differences in their size, shape, and density. It uses centrifugal force to classify and separate particles of different sizes and densities, typically used in applications such as mineral processing, wastewater treatment, and in industries like chemical, oil, and gas.

Working Principle

In a hydrocyclone, the slurry (a mixture of solid particles and liquid) is pumped into the cyclone chamber tangentially. This creates a rotating flow inside the cyclone, which generates centrifugal forces that push larger or denser particles toward the wall of the cyclone. The lighter or smaller particles remain toward the center and flow upwards to the overflow outlet, while the heavier particles move towards the bottom and are discharged through the underflow outlet.

Applications

• Mineral Processing: Separating fine particles from coarse materials in mining and ore processing.
• Water Treatment: Removing solids from water in wastewater treatment plants.
• Oil and Gas: Separating solid impurities from crude oil or natural gas.

Advantages

• High Efficiency: Capable of processing large volumes of slurry and achieving efficient particle separation.
• Compact Design: Smaller and more cost-effective than other types of separators.
• Low Maintenance: Fewer moving parts compared to other separation equipment.

Let me know if you need more detailed information or specific applications!

Basic Info.

Thickness	3~50mm or as Your Request	Content	92% Alumina, 95% Alumina,T95,ZTA
Density	3.6, 3.65,3.7,3.83,4.10, 5.9 g/cm3	Compressive Strength	More Than 1050 MPa...
MOQ	1ton	Samples	Free Samples Can Be Provided
Delivery Time	25-40 Days as Your Request	Payment	T/T or L/C
Market	India, Mumbai, Pakistan, Iran, etc.	Lab	We Have Our Own Lab
Service	Reply Within 1 Hours	Capacity	15000 Tons
Port	Qingdao	Trademark	Ultraming
Transport Package	Safe Carton with Pallet	Specification	150*100*25 and so on.
Origin	China, Zibo City	HS Code	6909120000

 
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Ceramic pipe advantages:

1. High hardness
2. Superior abrasion  
3. Corrosion and chemical resistance
4. Light weight
5. Low maintenance cost: Super wear-resistance reduce the maintenance frequency and also the maintenance cost.
6. Good fluidity : Smooth surface ensure the free flow of material without  blocking

 

pipe sizes :

Product	ID(mm)	OD(mm)	Thickness(mm)	Length(mm)	R(mm)	Degree
Straight Tube	76	106	15	150-250	/	/
Straight Tube	100	140	20	305	/	/
Straight Tube	150	185	17.5	150-250	/	/
Straight Tube	152	182	15	150-250	/	/
Straight Tube	200	240	20	305	/	/
Bend	76	106	15	/	400	7.5
Bend	101	131	15	/	500	5
Bend	150	185	17.5	/	1500	3
Bend	151	181	15	/	750	7.5
Qijing Ceramic pipe sizes range : 10~500 mm

 

 
 
Specifications

alumina content	92	95	97	99
Al2O3(%)	≥92	≥95	≥97	≥99
Fe2O3(%)	≤0.2	≤0.15	≤0.15	≤0.1
Hardness	≥8	≥9	≥9	≥9
Porosity(%)	≤0.02	≤0.02	≤0.02	≤0.01
Density(g/cm3)	≥3.60	≥3.65	≥3.75	≥3.9
Length(mm)	≤500	≤500	≤500	≤500
MAX  ID(mm)	≤620	≤620	≤620	≤620
Usage 1) Thermocouple protections; 2) Heat treatment furnace and toughened furnace; 3) Inner liner tube and heating tube in electric furnace;   4) Some are used in furnaces.

Transport and installation precautions:

Matters needing attention for transportation and installation of ceramic pipe
1. The ceramic composite pipe has high hardness and good toughness, but it should be put gently in the process of transportation and installation to avoid serious collision, especially to avoid direct contact with metal instruments or impact on the ceramic layer on the end surface.

2. The qijing  bending pipe is installed with directivity. When the bending pipe is installed, the direction indicated by the arrow on the surface of the bending pipe should be consistent with the flow direction of the conveying medium.

3. When installing the pipe, the pipe should be aligned with the center line and level should be adjusted to make sure that both ends meet accurately.The displacement of both ends should be controlled within 1.0mm.

4. When the flexible pipe joint is used to connect and install the pipe, the inserted lengths of both ends of the flexible pipe joint shall be adjusted symmetrically.Since the thermal expansion coefficient of the composite pipe is about 1/3 of that of steel, the expansion clearance can be reduced by 3-5mm.

5. When using flange connection, the flange end shall be flush with the end of the composite pipe.

6. Due to the excellent welding performance of the composite pipe, the pipe connection can be conducted by welding. However, when welding, 45o-60o "V" type slope Angle is 2-4mm and gap is 0.8-1.2mm.


Packaging

	Packaging
	Size	Order
	Weight	500KG-
	Packaging Details	The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

 

	Packaging
	Size	Order
	Weight	1.2 T-
	Packaging Details	The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

FAQ:
Q: Are you trading company or manufacturer ?
A: We are factory.

Q: How long is your delivery time?
A: Generally it is 15 days if the mould sizes are in stock. or it is 25 days if the mould sizes are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the stock sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?
A: For new customers, 50% T/T in advance. For  regular customers, 30% T/T in advance ,balance after received the B/L copy.